Manual picking depends on bin dimensions, access frequency and replenishment. Compare cartons, individual parts and archive units: equal mass does not imply the same shelving layout.
Separate reserve stock from picking stock. For frequent orders, assess walking distance and replenishment without interrupting picking; for infrequent access, focus on floor utilisation.
For cartons, specify outer dimensions, weight and permitted stacking. Small parts may need bins or dividers to keep items separate and countable. Check usable cell dimensions against access: nominal shelf depth is not the same as a comfortable manual picking depth.
When replenishment arrives in batches and orders contain individual units, separate reserve stock from the picking zone. Position frequently requested goods around picker routes and replenishment. Compare static shelves and carton-flow lanes for continuous carton presentation.
Specify unit weight, items per shelf and load distribution. A heavy part at one point and evenly distributed cartons impose different demands on decking. Expansion must account for bay compatibility, trolley aisles and replenishment routes.
| Storage task | Solution | What to check |
|---|---|---|
| Direct manual item access | Shelving → | Match shelf dimensions to containers and the workflow. |
| Large cartons and wide spans | Longspan shelving → | Check decking and the load on the whole level. |
| FIFO presentation to the picker | Carton-flow racking → | Actual container bases and weights must suit the lane. |
Separate reserve stock from picking stock. For frequent orders, assess walking distance and replenishment without interrupting picking; for infrequent access, focus on floor utilisation.
Manual picking of cartons and piece goods with adjustable level heights and shelf types.
A retail-and-storage row: lower levels for manual picking and display, with pallet reserve above.
Wide-span shelf levels for manually picked cartons, components and heavy piece goods.
Roller tracks move cartons and trays FIFO from the replenishment face to the picking face.
Stationary or mobile storage for documents, books, maps and archive boxes.
Shelving or archive rows on manual, mechanical or powered bases sharing an active aisle.
When replenishment arrives in large batches but orders contain small quantities. Separate zones align containers, addressing and routes; size them using actual throughput.
Project preparation guide (in Russian) →Match your chosen layout to the cargo, environment, equipment and handling process in your industry.
Rack manufacturing starts with load dimensions, weight per level and the building layout. Profiles, connections and finishes are selected against the agreed specification. Geometry, markings and the completeness of the assembly kit are checked before dispatch.
The photographs show Maxstore production facilities. The project specifies the components and permissible loads for your warehouse.
