High-density and automated storage: choosing a strategy

Density and automation address different problems. Define space constraints, throughput and acceptable access time before comparing handling automation and aisle arrangements.

Create a rack Create a warehouse plan

01 / Comparison to

Compare construction options

Compare capacity, handling cycle, inventory integration and maintenance access. Higher density alone does not guarantee faster warehouse operations.

25Engineering calculation

Rack-clad warehouses

A high-bay system in which the racking structure also supports the building envelope and environmental actions.

Goods: Pallets or automated carriers
Access: Stacker cranes / shuttles
Goods flow: Automated

Open solution Open in shop

26Engineering calculation

AS/RS automated warehouses

Racking, cranes or shuttles, conveyors and controls combined as one automated storage system.

Goods: Pallets, cartons, trays and special carriers
Access: Automatic
Goods flow: WMS/WCS task-driven

Open solution Open in shop

14Engineering calculation

Mobile racking systems

Pallet, shelving or archive rows on mobile bases with an active aisle.

Goods: Pallets, cartons and archives
Access: Through the active aisle
Goods flow: By access regime

Open solution Open in shop

05Engineering calculation

Pallet Shuttle racking

A radio shuttle moves pallets inside a deep lane without forklift entry.

Goods: Pallets
Access: By lane
Goods flow: FIFO or LIFO

Open solution Open in shop

02 / Input data

That required for calculation

01Peak inbound and outbound throughput

02WMS integration and addressing rules

03Maintenance access and downtime scenario

Where to start

Does the entire warehouse need automation at once?

Not necessarily. Compare automation of one process zone with phased deployment. Define phase boundaries, task exchange and operation during downtime before selection.

Industries and operating conditions

Match your chosen layout to the cargo, environment, equipment and handling process in your industry.

Manufacturing warehouses WIP and inter-operation buffers Finished goods and packaging Distribution centres 3PL and contract warehousing Fulfilment and e-commerce Food warehouses Cold and freezer warehouses Archives and documents Museums, paintings and collection stores Apparel and textiles Books and libraries

Maxstore rack manufacturing

Rack manufacturing starts with load dimensions, weight per level and the building layout. Profiles, connections and finishes are selected against the agreed specification. Geometry, markings and the completeness of the assembly kit are checked before dispatch.

The photographs show Maxstore production facilities. The project specifies the components and permissible loads for your warehouse.